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Cleaning and
accessibility |
Industry solutions |
Diverse feeding options |
Rotors and cutting geometry |
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Cleaning and
accessibility
The well thought out design of the machines allows fast,
safe access for cleaning and maintenance. The Quick Snap
System present on many models allows access without the use
of specialised tools. On larger models, the hopper and
screen cradle may be operated hydraulically, allowing fast
access for cleaning and knife changes.
Cutting knives are adjusted outside of the machine and
preset in a special jig. Knives are then installed in the
machine without the need for adjustment saving machine
downtime during maintenance.
The unique design features of ZERMA granulators ensure
reduced downtime during material changes and maintenance
procedures.
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Industry
solutions
ZERMA granulators may be tailored to suit specific customer
requirements. Special feed hoppers, roller feeds or tilting
systems may be supplied on most models.Granulators may be
equipped with sound insulated panels or enclosures for
reduced noise emission.
In order to achieve high quality regrind, metal separators
and fines removal systems may be integrated on request. For
abrasive materials, specially developed wear protection is
available for the ZERMA range.
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Diverse feeding options Depending on
material, throughput and application, ZERMA offers a diverse
range of feeding options.
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Horizontal feeding hoppers for pipe and profiles
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Roller feeding devices for skeletal sheet, solid sheet and
edge trim
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Special hoppers for long parts, rolled sheet or voluminous
parts
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Force feed systems for bottles
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Conveyor belts with optional metal detectors and or magnetic
rollers
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Rotors and cutting geometry
"V"-cut rotor design for optimum cutting performance. ZERMA
Granulators are generally equipped with "V"-cut rotors. The
"V"-cut arrangement of the rotary cutting knives holds
material in the centre of the rotor, reducing wear on the
side walls and the tendency of material to plasticise. The
"V"-cut design is also beneficial in that blade wear is more
even and bearing load is equally distributed. Depending on
application, Granulators may also be equipped with single
scissor or double scissor cross cut rotors. The efficient
cutting action of ZERMA scissor cut rotors ensure clean cut
granules, less fines and reduced noise emission.
F-Rotor flying knife
rotor suited to granulation of thin walled parts
G-Rotor guillotine rotor
for natural and uncured rubber, expanding materials and
fibres
S-Rotor from the
aggressive cutting action of the 3 knife rotor through to
the 9 knife closed rotor for lumps and purgings.
H-Rotor similar to the S
rotor with full width blade supports for demanding heavy
duty applications.
K-Rotor forged solid
steel rotor ¨C suitable for the heaviest lumps and most
difficult materials.
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